Thermowells General Information |
Included in our thermowell series are standardized wells of threaded, ANSI flanged, Van Stone and Weld-in types.
Threaded wells are made in readily welded or brazed materials for installations requiring seal welding or brazing. The pipe thread provides the mechanical strength, the weld merely seals.
ANSI flanged wells consist of a bar-stock well which is permanently welded to a top quality flange. Standard construction uses primary “J” groove weld and a bevel groove secondary weld. Both welds are machined to produce a clean fillet. This double welded construction eliminates possibility of crevice corrosion since no open joints are exposed from either inside or outside the installation.
Socket weld types of wells can be installed easily by merely welding into place to form a clean and tight connection.
The insertion length “rule of thumb” of ten diameters is not always practical when installing thermowells. Care should be exercised to make certain that the sensitive tip is totally immersed into the medium being measured. Above all, be sure that the dead length — i.e. the length required to pass through walls, pipe fittings, etc. — is taken into account when choosing the necessary insertion length.
Our tapered thermowells provide greater rigidity than straight shank styles. They are well-suited to applications of high fluid velocity.
The thermowells shown on the following pages are available in standard bore diameters of .260" for thermocouple elements to 14 gauge wire and .385" for thermocouple elements to 8 gauge wire. Both are suitable for use with metal sheathed elements of compatible diameters.

Material - The Longevity Factor
In general, the thermowell material chosen for the installation is governed mainly by the corrosion conditions to which the well is exposed. Recommended materials for various services are given in the corrosion table on pages 67 to 69. The high mirror polish given to all stainless and monel wells provides maximum corrosion resistance.
Sometimes the major consideration is strength rather than corrosion-resistance. For example, a high pressure water service may require a stainless steel well, while from a corrosion standpoint, a brass well would be satisfactory.
Connection - The Installation Factor
In these pages you will find standardized wells of threaded, flanged (A.N.S.I. and Van Stone), and socket welded types with standard bore sizes.
Threaded wells are all made in readily welded or brazed materials for installations requiring seal welding or brazing. The pipe thread provides the mechanical strength, the weld merely seals.
Flanged wells other than Van Stone type) consist of a bar-stock well which is permanently welded to a top quality flange. Standard construction uses a primary “J” groove weld and a bevel groove secondary weld. Both welds are machined to produce a clean fillet. this double welded construction eliminates possibility of crevice corrosion since no open joints exposed from either inside or outside the installation.
Socket welding types of wells are simple to install - merely welded into place. These wells fit A.N.S.I. standard socket weld coupling of flanges. The resulting installation is clean and tight.
Insertion Length - The Accuracy Factor
The distance from the end of the well to the underside of the thread, or other connection means, (designated as “U”) is the insertion length. For best accuracy, this length should be long enough to permit the entire temperature sensitive part of the well to project into the temperature medium being measured. A properly installed thermowell will project into the liquid and amount equal to its sensitive length plus at least one inch. In air or gas, the bulb should be immersed into the sensitive length plus at least three inches.
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Thermocouples and thermistors have short sensitive lengths and therefore can use the smallest insertion lengths.
Bi-metal thermometers, resistance thermometers, and liquid-in-glass thermometers have bulbs with sensitive portions between one and two inches long. Therefore, the minimum standard insertion length of 2-1/2" must be entirely immersed in liquid for proper accuracy.
Filled system thermometer bulbs may have sensitive portions from one to several inches in length. Determine the sensitive length of bulb before choosing an insertion length.
Above all - be sure that dead length i.e. - that required to pass thru wall, pipe fittings, etc. is taken into account when choosing the necessary well insertion length.
Bore Size - The Interchangeability Factory
Several types of temperature measuring instruments are used in most installations. The selection of a standard bore diameter provides extreme flexibility; the same well can accommodate thermocouple resistance thermometer, bi-metal thermometer, or test thermometer.
The bore size of wells shown in this catalog cover the most commonly used temperature sensing elements as follows:
.260 Diameter Bore: Bi-metal Thermometers (1/4" stem)
Thermocouples - (#20 Gauge)
Liquid-in-glass Test thermometers (Unarmored)
Other elements having .252" maximum diameter.
.385 Diameter Bore: Bi-metal Thermometers (3.8" Stem)
Thermocouples - (#14 Gauge)
Liquid-in-glass Test thermometers (Armored)
Other elements having .377" maximum diameter.
Tapered or Straight Shank - The Velocity Rating Factor
Tapered shank wells provide greater rigidity for the same sensitivity. The higher strength to weight ratio gave these wells higher natural frequency than for equivalent length straight shank wells, thus permitting operation at higher fluid velocity. |
Thermowell Material Selection Guide
Reference Charts and Tables below are courtesy of the American Society for Testing and Materials.
Taken from publication STP 470B, "Manual on the Use of Thermocouples in Temperature Measurement."
PDF download
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Application |
Material |
| Heat Treating |
| Annealing |
Up to 704°C (1300°F) |
Black Steel |
| Over 704°C (1300°F) |
Inconel 600,1 Type 446 SS |
| Carburizing Hardening |
Up to 816°C (1500°F) |
Black Steel |
| 1093°C (1500 to 2000°F) |
Inconel 600,1 Type 446 SS |
| Over 1093°C (200°F) |
Ceramic2 |
| Nitriding salt baths |
Type 446 SS |
| Cyanide |
Nickel (CP) |
| Neutral |
Type 446 SS |
| High Speed |
Ceramic2 |
| Iron and Steel |
| Basic oxygen furnace |
Quartz |
| Blast furnaces |
Downcomer |
Inconel 600, Type 446 SS |
| Stove dome |
Silicon carbide |
| Hot blast main |
Inconel 600 |
| Stove trunk |
Inconel 600 |
| Stove outlet flue |
Black steel |
| Open hearth |
Flues and stack |
Inconel 600, Type 446 SS |
| Checkers |
Inconel 600, Cermets |
| Waste heat boiler |
Inconel 600, Type 446 SS |
| Billet heating slab heating and butt welding |
Up to 1093°C (2000°F) |
Inconel 600, Type 446 SS |
| Over 1093°C (2000°F) |
Silicon ceramic carbideb |
| Bright annealing batch |
Top work temperature |
Not required (use bare Type J thermocouple) |
| Bottom work temperature |
Type 446 SS |
| Continuous furnace section forging |
Inconel 600, ceramic2 |
| Soaking pits |
Up to 1093°C (2000°F) |
Inconel 600 |
| Over1093°C (2000°F) |
Silicon ceramic carbideb |
| Nonferrous Metals |
| Aluminum |
Melting |
Cast iron (white-washed) |
| Heat treating |
Black steel |
| Brass or bronze |
Not required (use dip-type thermocouple) |
| Lead |
Type 446 SS, black steel |
| Magnesium |
Black steel, cast iron |
| Tin |
Extra heavy carbon steel |
| Zinc |
Extra heavy carbon steel |
| Pickling tanks |
Chemical Lead |
| Cement |
| Exit flues |
Inconel 600, Type 446 SS |
| Kilns, heating zone |
Inconel 600 |
| Ceramic |
| Kilns |
Ceramic and silicon carbidec |
| Dryers |
Silicon carbide, black steel |
| Vitreous enameling |
Inconel 600, Type 446 SS |
| Glass |
| Fore hearths and feeders |
Platinum thimble |
| Lehrs |
Black steel |
| Tanks |
Roof and wall |
Ceramic |
| Flues and checkers |
Inconel 600, Type 446 SS |
| Paper |
| Digesters |
Type 316 SS, Type 446 SS |
| Petroleum |
| Dewaxing |
Type 304, 310, 316, 321, 347 SS carbon steel |
| Towers |
Type 304, 310, 316, 321, 347 SS carbon steel |
| Transfer lines |
Type 304, 310, 316, 321, 347 SS carbon steel |
| Factioning column |
Type 304, 310, 316, 321, 347 SS carbon steel |
| Bridgewall |
Type 304, 310, 316, 321, 347 SS carbon steel |
| Power |
| Coal-air mixtures |
304SS |
| Flue gases |
Black steel, Type 446 SS |
| Preheaters |
Black steel, Type 446 SS |
| Steel lines |
Type 347 or 316 SS |
| Water Lines |
Low carbon steels |
| Boiler tubes |
Types 304, 309 or 310 SS |
| Gas Producers |
| Producers gas |
Type 446 SS |
| Water gas |
Carburetor |
Inconel 600, Type 446 SS |
| Super heater |
Inconel 600, Type 446 SS |
| Tar stills |
Low carbon steels |
| Incinerators |
| Up to 1093°C (2000°F) |
Inconel 600, Type 446 SS |
| Over 1093°C (2000°F) |
Ceramic (primary) silicon carbide (secondary)1 |
| Food |
| Baking ovens |
Black steel |
| Charretort, sugar |
Black steel |
| Vegetables and fruit |
Type 304 SS |
| Chemical |
| Acetic acid |
10 to 50% 21°C (70°F) |
Type 304, Hastelloy C3, Monel |
| 50% 100°C (212°F) |
Type 316, Hastelloy C3, Monel |
| 99% 21° to 100°C (70° to 212°F) |
Type 430, Hastelloy C3, Monel |
| Alcohol, ethyl, methyl 21° to 100°C (70° to 212°F) |
Type 304 |
| Ammonia–All concentration 21°C (70°F) |
Type 304, 316 SS |
| Ammonium–cloride All concentration 100°C (70°F) |
Type 316 SS, Monel |
| Ammonium nitrate |
All concentration 21°C to 100°C (70 to 212°F) |
Type 316 SS |
| Ammonium sulphate, 10% to saturated 100°C (212°F) |
Type 316 SS |
| Barium chloride, all concentrations, 21°C (70°F) |
Monel, Hastelloy C |
| Barium hydroxide, all concentrations, 21°C (70°F) |
Low carbon steels |
| Barium sulphite |
Nichrome,c Hastelloy C |
| Brines |
Monel |
| Bromine |
Tantalum Monel |
| Butadiene |
Type 304 SS |
| Butane |
Type 304 SS |
| Butylacetate |
Monel |
| Butyl alcohol |
Copper, Type 304 SS |
| Calcium, Chlorate, dilute |
Type 304 SS |
| Calcium hydroxide |
10% to 20% 100°C (212°F) |
Type 304 SS, Hastelloy C |
| 50% 100°C (212°F) |
Type 316 SS, Hastelloy C |
| Carbolic acid, all, 100°C (212°F) |
Type 316 SS |
| Carbon dioxide, wet or dry |
2017-T4 aluminum, Monel, nickel |
| Chlorine gas |
Dry, 21°C (70°F) |
Type 316 SS, Monel |
| Moist, -7° to 100°C (20° to 212°F) |
Hastelloy C |
| Chromic acid, 10% to 20% 100°C (212°F) |
Type 316 SS, Hastelloy C (all concentrations) |
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Application |
Material |
| Chemical (continued) |
| Citric acid |
15% 21°C (70°F) |
Type 304 SS, Hastelloy C (all concentrations) |
| 15% 100°C (212°F) |
Type 316 SS, Hastelloy C (all concentrations) |
| Concentrated, 100°C (212°F) |
Type 316 SS, Hastelloy C (all concentrations) |
| Copper nitrate |
Types 304 SS, 316 SS |
| Copper sulphate |
Types 304 SS, 316 SS |
| Cresols |
Types 304 SS |
| Cyanogen gas |
Type 304 SS |
| Dow therm4 |
Low carbon steels |
| Ether |
Type 304 SS |
| Ethyl acetate |
Monel, Type 304 SS |
| Ethyl chloride, 21°C (70°F) |
Type 304 SS, low carbon steel |
| Ethyl sulphate, 21°C (70°F) |
Monel |
| Ferric chloride, 5% 21°C (70°F) to boiling |
Tantalum, Hastelloy C |
| Ferric sulphate, 5% 21°C (70°F) |
Type 304 SS |
| Ferrous sulphate, dilute, 21°C (70°F) |
Type 304 SS |
| Formaldehyde |
Types 304 SS, 316 SS |
| Formic acid, 5% 21°C to 66°C (70° to 150°F) |
Type 316 SS |
| Freon |
Monel |
| Gallic acid, 5% 21°C to 66°C (70° to 150°F) |
Monel |
| Gasoline, 21°C (70°F) |
Type 304 SS, low carbon steel |
| Glucose, 21°C (70°F) |
Type 304 SS |
| Glycerine, 21°C (70°F) |
Type 304 SS |
| Glycerol |
Type 304 SS |
| Hydrobromic acid, 98% 100°C (212°F) |
Hastelloy B |
| Hydrochloric acid |
1%, 5% 21°C (70°F) |
Hastelloy C |
| 1%, 5% 100°C (212°F) |
Hastelloy B |
| 25% 21 to 100°C (212°F) |
Hastelloy B |
| Hydrofluoric acid, 60% 100°C (212°F) |
Hastelloy C, Monel |
| Hydrogen peroxide, 21° to 100°C (212°F) |
Types 316SS, 304 SS |
| Hydrogen sulphide, wet and dry |
Types 316SS |
| Iodine, 21°C (70°F) |
Tantalum |
| Lactic acid |
5% 21°C (70°F) |
Type 304 SS |
| 5% 66°C (150°F) |
Type 316 SS |
| 10% 100°C 212°F) |
Tantalum |
Magnesium chloride |
5% 21°C (70°F) |
 |
| 5% 100°C 212°F) |
 |
| Magnesium sulphate, hot and cold |
Monel |
| Muriatic acid, 21°C (70°F) |
Tantalum |
| Naptha, 21°C (70°F) |
Type 304 SS |
| Natural gas, 21°C (70°F) |
Type 304 SS |
| Nickel chloride, 21°C (70°F) |
Type 304 SS |
| Nickel sulphate, hot and cold |
Type 304 SS |
| Nitric acid |
5% 21°C (70°F) |
Type 304 SS, 316 SS |
| 20% 21°C (70°F) |
Type 304 SS, 316 SS |
| 50% 100°C (212°F) |
Type 304 SS, 316 SS |
| 65% 100°C (212°F) |
Type 316 SS |
| Concentrated, 21°C (70°F) |
Type 304 SS, 316 SS |
| Concentrated, 100°C (212°F) |
Tantalum |
| Nitrobenzene, 21°C (70°F) |
Type 304 SS |
| Oleic acid, 21°C (70°F) |
Type 316 SS |
| Oleum, 21°C |
Type 316 SS |
| Oxalic acid |
5% hot and cold 10% 100°C (212°F) |
Type 304 SS Monel |
| Oxygen |
21°C (70°F) |
Steel |
| Liquid |
SS |
| Elevated temperatures |
SS |
| Palmitic acid |
Type 316 SS |
| Pentane |
Type 340 SS |
| Phenol |
Types 304 SS, 316 SS |
| Phosphoric acid |
1%, 5% 21°C (70°F) |
Type 304 SS |
| 10% 21°C (70°F) |
Type 316 SS |
| 10% 100°C (212°F) |
Hastelloy C |
| 30% 21° to 100°C (70° to 212°F) |
Hastelloy B |
| 85% 21° to 100°C (70° to 212°F) |
Hastelloy B |
| Picric acid, 21°C (70°F) |
Type 304 SS |
| Potassium bromide, 21°C (70°F) |
Type 316 SS |
| Potassium carbonate, 1% 21°C (70°F) |
Type 304 SS, Type 316 SS |
| Potassium chlorate, 21°C (70°F) |
Type 304 SS |
| Potassium hydroxide |
5% 21°C (70°F) |
Type 304 SS |
| 25% 100°C (212°F) |
Type 304 SS |
| 60% 100°C (212°F) |
Type 316 SS |
| Potassium nitrate |
5% 21°C (70°F) |
Type 304 SS |
| 5% 100°C (212°F) |
Type 304 SS |
| Potassium permanganate, 5% 21°C (70°F) |
Type 304 SS |
| Potassium sulphate, 5% 21°C (70°F) |
Type 304 SS, Type 316 SS |
| Potassium sulphide, 5% 21°C (70°F) |
Type 304 SS, Type 316 SS |
| Propane |
Type 304 SS, low carbon steel |
| Pyrogallic acid |
Type 304 SS |
| Quinine bisulphate, dry |
Type 316 SS |
| Quinine sulphate, dry |
Types 304 SS |
| Seawater |
Monel or Hastelloy C |
| Salicylic acid |
Nickel |
| Sodium bicarbonate |
All concentrations, 21°C (70°F) |
Types 304 SS |
| 5% 66°C (150°F) |
Types 304 SS, 316 SS |
| Sodium carbonate, 5% 21°C to 66°C (70° to 150°F) |
Types 304 SS, 316 SS |
| Sodium chloride |
5% 21°C to 66°C (70° to 150°F) |
Types 316 SS |
| Saturated 21° to 100°C (70° to 212°F) |
Types 316 SS, Monel |
| Sodium fluoride, 5% 21°C (70°F) |
Monel |
| Sodium hydroxide |
Types 304 SS, 316 SS, Hastelloy C |
| Sodium hypochlorite, 5% still |
Types 316 SS, Hastelloy C |
| Sodium nitrate, fused |
Type 316 SS |
| Sodium peroxide |
Type 304 SS |
| Sodium sulphate, 21°C (70°F) |
Types 304 SS, 316 SS |
| Sodium sulphide, 21°C (70°F) |
Type 316 SS |
| Sodium sulphite, 30% 66°C (150°F) |
Type 304 SS |
| Sodium dioxide |
Moist gas, 21°C (70°F) |
Type 316 SS |
| Gas, 302°C (575°F) |
Types 304 SS, 316 SS |
| Sulphur |
Dry Molten |
Type 304 SS |
| Wet |
Type 316 SS |
| Sulphuric acid |
5% 21° to 100°C
(70° to 212°F) |
Hastelloy B, Type 316 SS |
10% 21° to 100°C
(70° to 212°F) |
Hastelloy B |
50% 21° to 100°C
(70° to 212°F)
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Hastelloy B |
| 90% 21°C (70°F) |
Hastelloy B |
| 90% 100°C (212°F) |
Hastelloy D |
| Tannic acid, 21°C (70°F) |
Type 304 SS, Hastelloy B |
| Tartaric acid |
21°C (70°F) |
Type 304 SS |
| 66°C (150°F) |
Type 316 SS |
| Toluene |
2017-T4 aluminum, low carbon steel |
| Turpentine |
Types 304 SS, 316 SS |
| Whiskey and wine |
Types 304 SS, nickel |
| Xylene |
Copper |
| Zinc chloride |
Monel |
| Zinc sulphate |
5% 21°C (70°F) |
Types 304 SS, 316 SS |
| Saturated, 21°C (70°F) |
Types 304 SS, 316 SS |
| 25% 100°C (212°F) |
Types 304 SS, 316 SS |
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1Trademark of the International Nickel Co.
2Due to susceptibility to cracking, sudden thermal shocks should be avoided.
3Trademark of the Cabot Corp.
4Trademark of the Driver-Harris Co.
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