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< Marsh Bellofram Group of Companies < Thermo-Couple Products < Thermowells General information
Thermowells General Information

Included in our thermowell series are standardized wells of threaded, ANSI flanged, Van Stone and Weld-in types.

Threaded wells are made in readily welded or brazed materials for installations requiring seal welding or brazing. The pipe thread provides the mechanical strength, the weld merely seals.

ANSI flanged wells consist of a bar-stock well which is permanently welded to a top quality flange. Standard construction uses primary “J” groove weld and a bevel groove secondary weld. Both welds are machined to produce a clean fillet. This double welded construction eliminates possibility of crevice corrosion since no open joints are exposed from either inside or outside the installation.

Socket weld types of wells can be installed easily by merely welding into place to form a clean and tight connection.

The insertion length “rule of thumb” of ten diameters is not always practical when installing thermowells. Care should be exercised to make certain that the sensitive tip is totally immersed into the medium being measured. Above all, be sure that the dead length — i.e. the length required to pass through walls, pipe fittings, etc. — is taken into account when choosing the necessary insertion length.

Our tapered thermowells provide greater rigidity than straight shank styles. They are well-suited to applications of high fluid velocity.

The thermowells shown on the following pages are available in standard bore diameters of .260" for thermocouple elements to 14 gauge wire and .385" for thermocouple elements to 8 gauge wire. Both are suitable for use with metal sheathed elements of compatible diameters.

Material - The Longevity Factor
In general, the thermowell material chosen for the installation is governed mainly by the corrosion conditions to which the well is exposed. Recommended materials for various services are given in the corrosion table on pages 67 to 69. The high mirror polish given to all stainless and monel wells provides maximum corrosion resistance.

Sometimes the major consideration is strength rather than corrosion-resistance. For example, a high pressure water service may require a stainless steel well, while from a corrosion standpoint, a brass well would be satisfactory.

Connection - The Installation Factor
In these pages you will find standardized wells of threaded, flanged (A.N.S.I. and Van Stone), and socket welded types with standard bore sizes.

Threaded wells are all made in readily welded or brazed materials for installations requiring seal welding or brazing. The pipe thread provides the mechanical strength, the weld merely seals.

Flanged wells other than Van Stone type) consist of a bar-stock well which is permanently welded to a top quality flange. Standard construction uses a primary “J” groove weld and a bevel groove secondary weld. Both welds are machined to produce a clean fillet. this double welded construction eliminates possibility of crevice corrosion since no open joints exposed from either inside or outside the installation.

Socket welding types of wells are simple to install - merely welded into place. These wells fit A.N.S.I. standard socket weld coupling of flanges. The resulting installation is clean and tight.

Insertion Length - The Accuracy Factor
The distance from the end of the well to the underside of the thread, or other connection means, (designated as “U”) is the insertion length. For best accuracy, this length should be long enough to permit the entire temperature sensitive part of the well to project into the temperature medium being measured. A properly installed thermowell will project into the liquid and amount equal to its sensitive length plus at least one inch. In air or gas, the bulb should be immersed into the sensitive length plus at least three inches.

Thermocouples and thermistors have short sensitive lengths and therefore can use the smallest insertion lengths.

Bi-metal thermometers, resistance thermometers, and liquid-in-glass thermometers have bulbs with sensitive portions between one and two inches long. Therefore, the minimum standard insertion length of 2-1/2" must be entirely immersed in liquid for proper accuracy.

Filled system thermometer bulbs may have sensitive portions from one to several inches in length. Determine the sensitive length of bulb before choosing an insertion length.

Above all - be sure that dead length i.e. - that required to pass thru wall, pipe fittings, etc. is taken into account when choosing the necessary well insertion length.

Bore Size - The Interchangeability Factory
Several types of temperature measuring instruments are used in most installations. The selection of a standard bore diameter provides extreme flexibility; the same well can accommodate thermocouple resistance thermometer, bi-metal thermometer, or test thermometer.

The bore size of wells shown in this catalog cover the most commonly used temperature sensing elements as follows:

.260 Diameter Bore: Bi-metal Thermometers (1/4" stem)
Thermocouples - (#20 Gauge)
Liquid-in-glass Test thermometers (Unarmored)
Other elements having .252" maximum diameter.

.385 Diameter Bore: Bi-metal Thermometers (3.8" Stem)
Thermocouples - (#14 Gauge)
Liquid-in-glass Test thermometers (Armored)
Other elements having .377" maximum diameter.

Tapered or Straight Shank - The Velocity Rating Factor
Tapered shank wells provide greater rigidity for the same sensitivity. The higher strength to weight ratio gave these wells higher natural frequency than for equivalent length straight shank wells, thus permitting operation at higher fluid velocity.

Thermowell Material Selection Guide
Reference Charts and Tables below are courtesy of the American Society for Testing and Materials.
Taken from publication STP 470B, "Manual on the Use of Thermocouples in Temperature Measurement."
PDF download

Application
Material
Heat Treating
Annealing Up to 704°C (1300°F) Black Steel
Over 704°C (1300°F) Inconel 600,1 Type 446 SS
Carburizing Hardening Up to 816°C (1500°F) Black Steel
1093°C (1500 to 2000°F) Inconel 600,1 Type 446 SS
Over 1093°C (200°F) Ceramic2
Nitriding salt baths Type 446 SS
Cyanide Nickel (CP)
Neutral Type 446 SS
High Speed Ceramic2
Iron and Steel
Basic oxygen furnace Quartz
Blast furnaces Downcomer Inconel 600, Type 446 SS
Stove dome Silicon carbide
Hot blast main Inconel 600
Stove trunk Inconel 600
Stove outlet flue Black steel
Open hearth Flues and stack Inconel 600, Type 446 SS
Checkers Inconel 600, Cermets
Waste heat boiler Inconel 600, Type 446 SS
Billet heating slab heating and butt welding Up to 1093°C (2000°F) Inconel 600, Type 446 SS
Over 1093°C (2000°F) Silicon ceramic carbideb
Bright annealing batch Top work temperature Not required (use bare Type J thermocouple)
Bottom work temperature Type 446 SS
Continuous furnace section forging Inconel 600, ceramic2
Soaking pits Up to 1093°C (2000°F) Inconel 600
Over1093°C (2000°F) Silicon ceramic carbideb
Nonferrous Metals
Aluminum Melting Cast iron (white-washed)
Heat treating Black steel
Brass or bronze Not required (use dip-type thermocouple)
Lead Type 446 SS, black steel
Magnesium Black steel, cast iron
Tin Extra heavy carbon steel
Zinc Extra heavy carbon steel
Pickling tanks Chemical Lead
Cement
Exit flues Inconel 600, Type 446 SS
Kilns, heating zone Inconel 600
Ceramic
Kilns Ceramic and silicon carbidec
Dryers Silicon carbide, black steel
Vitreous enameling Inconel 600, Type 446 SS
Glass
Fore hearths and feeders Platinum thimble
Lehrs Black steel
Tanks Roof and wall Ceramic
Flues and checkers Inconel 600, Type 446 SS
Paper
Digesters Type 316 SS, Type 446 SS
Petroleum
Dewaxing Type 304, 310, 316, 321, 347 SS carbon steel
Towers Type 304, 310, 316, 321, 347 SS carbon steel
Transfer lines Type 304, 310, 316, 321, 347 SS carbon steel
Factioning column Type 304, 310, 316, 321, 347 SS carbon steel
Bridgewall Type 304, 310, 316, 321, 347 SS carbon steel
Power
Coal-air mixtures 304SS
Flue gases Black steel, Type 446 SS
Preheaters Black steel, Type 446 SS
Steel lines Type 347 or 316 SS
Water Lines Low carbon steels
Boiler tubes Types 304, 309 or 310 SS
Gas Producers
Producers gas Type 446 SS
Water gas Carburetor Inconel 600, Type 446 SS
Super heater Inconel 600, Type 446 SS
Tar stills Low carbon steels
Incinerators
Up to 1093°C (2000°F) Inconel 600, Type 446 SS
Over 1093°C (2000°F) Ceramic (primary) silicon carbide (secondary)1
Food
Baking ovens Black steel
Charretort, sugar Black steel
Vegetables and fruit Type 304 SS
Chemical
Acetic acid 10 to 50% 21°C (70°F) Type 304, Hastelloy C3, Monel
50% 100°C (212°F) Type 316, Hastelloy C3, Monel
99% 21° to 100°C (70° to 212°F) Type 430, Hastelloy C3, Monel
Alcohol, ethyl, methyl 21° to 100°C (70° to 212°F) Type 304
Ammonia–All concentration 21°C (70°F) Type 304, 316 SS
Ammonium–cloride All concentration 100°C (70°F) Type 316 SS, Monel
Ammonium nitrate All concentration 21°C to 100°C (70 to 212°F) Type 316 SS
Ammonium sulphate, 10% to saturated 100°C (212°F) Type 316 SS
Barium chloride, all concentrations, 21°C (70°F) Monel, Hastelloy C
Barium hydroxide, all concentrations, 21°C (70°F) Low carbon steels
Barium sulphite Nichrome,c Hastelloy C
Brines Monel
Bromine Tantalum Monel
Butadiene Type 304 SS
Butane Type 304 SS
Butylacetate Monel
Butyl alcohol Copper, Type 304 SS
Calcium, Chlorate, dilute Type 304 SS
Calcium hydroxide 10% to 20% 100°C (212°F) Type 304 SS, Hastelloy C
50% 100°C (212°F) Type 316 SS, Hastelloy C
Carbolic acid, all, 100°C (212°F) Type 316 SS
Carbon dioxide, wet or dry 2017-T4 aluminum, Monel, nickel
Chlorine gas Dry, 21°C (70°F) Type 316 SS, Monel
Moist, -7° to 100°C (20° to 212°F) Hastelloy C
Chromic acid, 10% to 20% 100°C (212°F) Type 316 SS, Hastelloy C (all concentrations)
Application
Material
Chemical (continued)
Citric acid 15% 21°C (70°F) Type 304 SS, Hastelloy C (all concentrations)
15% 100°C (212°F) Type 316 SS, Hastelloy C (all concentrations)
Concentrated, 100°C (212°F) Type 316 SS, Hastelloy C (all concentrations)
Copper nitrate Types 304 SS, 316 SS
Copper sulphate Types 304 SS, 316 SS
Cresols Types 304 SS
Cyanogen gas Type 304 SS
Dow therm4 Low carbon steels
Ether Type 304 SS
Ethyl acetate Monel, Type 304 SS
Ethyl chloride, 21°C (70°F) Type 304 SS, low carbon steel
Ethyl sulphate, 21°C (70°F) Monel
Ferric chloride, 5% 21°C (70°F) to boiling Tantalum, Hastelloy C
Ferric sulphate, 5% 21°C (70°F) Type 304 SS
Ferrous sulphate, dilute, 21°C (70°F) Type 304 SS
Formaldehyde Types 304 SS, 316 SS
Formic acid, 5% 21°C to 66°C (70° to 150°F) Type 316 SS
Freon Monel
Gallic acid, 5% 21°C to 66°C (70° to 150°F) Monel
Gasoline, 21°C (70°F) Type 304 SS, low carbon steel
Glucose,  21°C (70°F) Type 304 SS
Glycerine, 21°C (70°F) Type 304 SS
Glycerol Type 304 SS
Hydrobromic acid, 98% 100°C (212°F) Hastelloy B
Hydrochloric acid 1%, 5% 21°C (70°F) Hastelloy C
1%, 5% 100°C (212°F) Hastelloy B
25% 21 to 100°C (212°F) Hastelloy B
Hydrofluoric acid, 60% 100°C (212°F) Hastelloy C, Monel
Hydrogen peroxide, 21° to 100°C (212°F) Types 316SS, 304 SS
Hydrogen sulphide, wet and dry Types 316SS
Iodine, 21°C (70°F) Tantalum
Lactic acid 5% 21°C (70°F) Type 304 SS
5% 66°C (150°F) Type 316 SS
10% 100°C 212°F) Tantalum
Magnesium chloride 5% 21°C (70°F)
5% 100°C 212°F)
Magnesium sulphate, hot and cold Monel
Muriatic acid, 21°C (70°F) Tantalum
Naptha, 21°C (70°F) Type 304 SS
Natural gas, 21°C (70°F) Type 304 SS
Nickel chloride, 21°C (70°F) Type 304 SS
Nickel sulphate, hot and cold Type 304 SS
Nitric acid 5% 21°C (70°F) Type 304 SS, 316 SS
20% 21°C (70°F) Type 304 SS, 316 SS
50% 100°C (212°F) Type 304 SS, 316 SS
65% 100°C (212°F) Type 316 SS
Concentrated, 21°C (70°F) Type 304 SS, 316 SS
Concentrated, 100°C (212°F) Tantalum
Nitrobenzene, 21°C (70°F) Type 304 SS
Oleic acid, 21°C (70°F) Type 316 SS
Oleum, 21°C Type 316 SS
Oxalic acid 5% hot and cold 10% 100°C (212°F) Type 304 SS Monel
Oxygen 21°C (70°F) Steel
Liquid SS
Elevated temperatures SS
Palmitic acid Type 316 SS
Pentane Type 340 SS
Phenol Types 304 SS, 316 SS
Phosphoric acid 1%, 5% 21°C (70°F) Type 304 SS
10% 21°C (70°F) Type 316 SS
10% 100°C (212°F) Hastelloy C
30% 21° to 100°C (70° to 212°F) Hastelloy B
85% 21° to 100°C (70° to 212°F) Hastelloy B
Picric acid, 21°C (70°F) Type 304 SS
Potassium bromide, 21°C (70°F) Type 316 SS
Potassium carbonate, 1% 21°C (70°F) Type 304 SS, Type 316 SS
Potassium chlorate, 21°C (70°F) Type 304 SS
Potassium hydroxide 5% 21°C (70°F) Type 304 SS
25% 100°C (212°F) Type 304 SS
60% 100°C (212°F) Type 316 SS
Potassium nitrate 5% 21°C (70°F) Type 304 SS
5% 100°C (212°F) Type 304 SS
Potassium permanganate, 5% 21°C (70°F) Type 304 SS
Potassium sulphate, 5% 21°C (70°F) Type 304 SS, Type 316 SS
Potassium sulphide, 5% 21°C (70°F) Type 304 SS, Type 316 SS
Propane Type 304 SS, low carbon steel
Pyrogallic acid Type 304 SS
Quinine bisulphate, dry Type 316 SS
Quinine sulphate, dry Types 304 SS
Seawater Monel or Hastelloy C
Salicylic acid Nickel
Sodium bicarbonate All concentrations, 21°C (70°F) Types 304 SS
5% 66°C (150°F) Types 304 SS, 316 SS
Sodium carbonate, 5% 21°C to 66°C (70° to 150°F) Types 304 SS, 316 SS
Sodium chloride 5% 21°C to 66°C (70° to 150°F) Types 316 SS
Saturated 21° to 100°C (70° to 212°F) Types 316 SS, Monel
Sodium fluoride, 5% 21°C (70°F) Monel
Sodium hydroxide Types 304 SS, 316 SS, Hastelloy C
Sodium hypochlorite, 5% still Types 316 SS, Hastelloy C
Sodium nitrate, fused Type 316 SS
Sodium peroxide Type 304 SS
Sodium sulphate, 21°C (70°F) Types 304 SS, 316 SS
Sodium sulphide, 21°C (70°F) Type 316 SS
Sodium sulphite, 30% 66°C (150°F) Type 304 SS
Sodium dioxide Moist gas, 21°C (70°F) Type 316 SS
Gas, 302°C (575°F) Types 304 SS, 316 SS
Sulphur Dry Molten Type 304 SS
Wet Type 316 SS
Sulphuric acid 5% 21° to 100°C
(70° to 212°F)
Hastelloy B, Type 316 SS
10% 21° to 100°C
(70° to 212°F)
Hastelloy B

50% 21° to 100°C
(70° to 212°F)

Hastelloy B
90% 21°C (70°F) Hastelloy B
90% 100°C (212°F) Hastelloy D
Tannic acid, 21°C (70°F) Type 304 SS, Hastelloy B
Tartaric acid 21°C (70°F) Type 304 SS
66°C (150°F) Type 316 SS
Toluene 2017-T4 aluminum, low carbon steel
Turpentine Types 304 SS, 316 SS
Whiskey and wine Types 304 SS, nickel
Xylene Copper
Zinc chloride Monel
Zinc sulphate 5% 21°C (70°F) Types 304 SS, 316 SS
Saturated, 21°C (70°F) Types 304 SS, 316 SS
25% 100°C (212°F) Types 304 SS, 316 SS

1Trademark of the International Nickel Co.
2Due to susceptibility to cracking, sudden thermal shocks should be avoided.
3Trademark of the Cabot Corp.
4Trademark of the Driver-Harris Co.